Recent projects by the team at Syngineering


We do as-built drawings!

Written on October 17, 2013

Syngineering can model, draft and render your existing products to make them more manufacturable and presentable.

Below is a sampleof a trailer, including suspension components. Syngineering were brought in to draw the trailer so the client could easily make more in the future. Our talented team in the office swiftly turned rough sketches and handwritten notes into a beautifully detailed drawing and a real-life render.

Trailer Suspension

Sample Trailer

Sample Trailer1

Do you need drawings and/or DXFs?

Written on October 16, 2013

Laser cutters know this story well… “Can you do this job for me? I don’t have drawings or DXFs though…” If you don’t have a drafting team in house, you might either take on the task of producing the DXF yourself or turning the customer away. Both of these options will limit the margins on your profits, and you might only be left with a handful of customers who have DXFs ready…

We are the home of a team of expert drafters and engineers who can quickly interpret your customer’s design, produce a drawing and DXF, and send it back your way – ready to be cut.

Our team of engineers and draftsmen know the limits of your machinery, and are ever-mindful of constraints that some clients may not realise.  Send your clients our way, and we will take their sketches and ideas, turn them into something YOU can use. Then we will send them back to you.

 

Defender 90 - Fuel Tank Guard

Recovery Hooks

Toyota Prado Petrol - Battery Tray

Do you need drawings for machined parts?

Written on October 15, 2013

Our team of experienced draftsmen know what is required on drawings to make your life easier. Our head draftsman has ten years experience as a tool maker and machinist, so he knows what machinists want.

All of our drawings conform to AS1100, so you can be assured that our drawings are easily interpreted and consistent.

Flange Splitter

Flange Alignment Device

 

 

 

 

 

 

 

Flange Device Drawing Sample

Above are examples of machined parts that customer’s needed drawings  for. Syngineering modelled, rendered and provided drawings for this device, making sure to keep tolerances in mind when drawing this part. Our draftsmen know that tolerances = $$$, so we always take care in specifying tolerances for you.

We can RPEQ certify all designs that we submit, and provide all documentation to ensure that your design and parts are safe.

AS1657 – Stairs, Safety Barriers, Platforms, Handrails

Written on October 14, 2013

Access Stairs & HandrailingStairs, walkways, ladders, safety barriers – if these items do not comply with AS 1657 – the Australian Standard for fixed platforms, walkways, stairways and ladders, your operation could be shut down.

Our draftsman, tradesmen and engineers can design and/or certify your platforms, walkways, stairways or ladders to comply with AS 1657. Our RPEQ certification will give you peace of mind and .

We also over a range of step overs, platforms and safety barriers that you can either order straight from our product catalogue or we can customise a design to suit your specific application.  We can also support you and your team to improve your current installation to ensure that it will comply with AS1657 and gain CPEng RPEQ certification.

P:  (07) 3865 6603
E: info@syngineering.com.au
A: 448 Newman Road, GEEBUNG QLD 4034

Special Purpose Heavy Lifting Beams

Written on October 14, 2013

50T Lifting Beam

Syngineering can design and certify special purpose lifting and spreader beams to suit your lifting application. Syngineering pride ourselves on listening to and designing exactly what our customers need and want, whether it be weight optimisation, materials to be used and lifting lug combination. Syngineering can also CPEng RPEQ certify your old lifting beams, providing you with a full set of documents necessary to maintain your lifting register.

If you have a question regarding AS4992, RPEQ certification, lifting registers and lifting beams call Syngineering.

E: info@syngineering.com.au
A: 448 Newman Road, GEEBUNG QLD 4034

We can provide you with drawings of your existing products…

Written on October 11, 2013

At Syngineering, part of what we do is ensuring that companies have drawings on hand for their products. Should the day come where you need to supply drawings for a tender or design concept, you’ll need to have them on hand. Syngineering can provide you with everything you need to make your products or catalogue look even more professional.

Our team of draftsmen and engineers can provide you with the drawings you need to really show off your products.

Syngineering Model Presentation - Gal Grate

The Galvanised Grate above is an example of where a client came to us needing a model and drawing of their existing product.  Syngineering swiftly produced the model and provided them with the detailed drawing, As an added bonus, we can render our model for you, to give your drawing the ‘wow’ factor it needs to impress your customer.

Call or email Syngineering today if you need your products drawn, modeled or rendered.

P: 07 3865 6603
E: info@syngineering.com.au
A: 448 Newman Road, GEEBUNG QLD 4034

Syngineering can help with pneumatic and hydraulic problems

Written on October 10, 2013

Syngineering can help you with your pneumatic and hydraulic problems.

If you have a pneumatic or hydraulics system that needs updating, or requires a redesign, phone Syngineering. We can come and take a look and offer our advice.

A recent project is a ‘pipe loading table’, where pipes are raised, lowered, moved and machined using a combination of hydraulics and pneumatic cylinders and components.

Our close relationship with suppliers mean we can spec the right cylinders for your application.

Drill Pipe Loading Table

P: (07) 3865 6603
E: info@syngineering.com.au
A: 448 Newman Rd, GEEBUNG QLD 4034

Syngineering reverse engineers!

Written on October 9, 2013

Syngineering reverse engineers, and provides ingenious solutions for existing products.

Jet Engine Service Stand

The jet engine service stand was a project where the client needed a similar product to one already on the market, but wanted to keep the costs downs. They turned to Syngineering.

We produced a set of engineered drawings that matched similar products, and we provided our own input which would help the end user get the most from this product.

Drop by, call, or email us if you have a product that you want reverse engineered. Our team of qualified draftsmen, engineers and tradesman ensure that the drawings and solutions we provide are tried and true.

E: info@syngineering.com.au
A: 448 Newman Rd, GEEBUNG QLD 4034

 

Syngineering can help you with P&IDs

Written on September 26, 2013

Syngineering’s clients often need P&IDs for their designs and process plant layouts. Syngineering is happy to oblige.

Our team of engineers and draftsmen can work through your plant design and offer you professional advice. We can then work with you to achieve your goal.

We have experience and knowledge in producing P&IDs for clients in water treatment and mining industries, as well as smaller scale jobs for clients with new prototypes.

Facebook_pid post

P: (07) 3865 6603
E: info@syngineering.com.au
A: 448 Newman Rd, GEEBUNG QLD 4034

Syngineering’s Drafting Service

Written on September 23, 2013

Do you need something drawn professionally, but don’t have access to the right software to do it?

Syngineering offers a drafting service for South East Queensland business. All of our drawings adhere to AS 1100.

Our draftsmen and engineers will be quick to respond to your requirements, and will get the job done with a minimum of fuss.

Our team is very supportive. and no project is too difficult for our experienced team. Get in touch today to find out more.

Below are two projects where Syngineering’s expert draftsmen produced high quality engineering drawings that the clients were able to use immediately.

Exploded View

Drafting

 

 

 

 

 

 

 

 

 

Case Study: Syngineering uses FEA to achieve cost savings for Metalmark

Written on September 20, 2013
Metalmark

Mark Davies from of Metalmark thanks Syngineering 

Mark Davies, Director at Metalmark, recently approached the team at Syngineering for verification and optimisation of one of his designs. He wanted them to help him achieve a high performance lifting hook with significant cost savings, and Syngineering utilised FEA (Finite Element Analysis) to achieve the best result.

As Mark explains, “We developed the design to a pretty high standard, so it was quite well-advanced. We then approached Syngineering who suggested some options.”

Stronger and lighter

“Syngineering improved the design by using FEA to identify a stress concentration. They then came back to us with a number of options, including one that was far better than our original design.

 

Continue reading “Case Study: Syngineering uses FEA to achieve cost savings for Metalmark” »

Case Study: Syngineering helps APT Fabrication grow their profits

Written on September 19, 2013

APT FabricationsWhen it comes to having engineering drawings done for complex 4×4 parts and accessories, the team at APT Fabrication in Brisbane trust Syngineering to do the job to an extremely high standard.

“Working with Syngineering enables us to outsource certain manufacturing tasks – which decreases overall production costs and helps to grow our profits,” explains Ben Woodgate, Director.

Stronger and lighter

“We sell a range of Land Rover 4×4 accessories and parts in our online store.I’ll build a product prototype, such as underbody protection, steering and suspension, or front and rear protection, and then I’ll take it to the guys at Syngineering.

They use their engineering expertise to provide me with highly accurate, professional engineering drawings, which I then pass on to the companies that we outsource to do the cutting, section curving or ring-rolling.

This makes the manufacturing process much more affordable – and allows us to pass those savings on to our valued customers.”

 

Continue reading “Case Study: Syngineering helps APT Fabrication grow their profits” »

Syngineering designs and certifies stairs to AS1657

Written on September 19, 2013

Stairs, walkways, ladders – if these items do not comply with AS 1657 – the Australian Standard for fixed platforms, walkways, stairways and ladders, your operation could be shut down.

Our draftsman, tradesmen and engineers can design and/or certify your platforms, walkways, stairways or ladders to comply with AS 1657. Our RPEQ certification will give you peace of mind.

We also over a range of step overs and can customise these to your specification. We certify and stand by everything that we design.

Click here for more information. Or ‘Like’ Syngineering on Facebook.

Step Over

Stairway & Platform

 

 

 

 

 

 

 

 

 

Syngineering Solves Fatigue Cracking In Trommel Wheel

Written on September 17, 2013

Syngineering were asked to investigate why the trommel wheels were cracking.  The team of experienced engineers at Syngineering used Finite Element Analysis to develop a model that accurately modeled where the fatigue cracks were occurring.

Using this model, the engineers could then optimise the design changing the design of the trommel wheel spokes.

The design improvements were then checked using the original FEA model.

P1050053P1050054Existing Trommel - Location of Max Stress

Click here for more information on Syngineering and FEA

Finite Element Analysis (FEA)

Written on September 17, 2013

Syngineering makes extensive use of Finite Element Analysis (FEA) to solve many complex engineering problems.Pipe Vacuum Lifter FEA

Many problems can be solved by our experienced engineers, however, there are times when the most talented engineers need to use FEA to help solve some of the more complex engineering problems.

The team of experienced engineers have used FEA to identify fatigue stress raisers, optimise designs and verify designs.  Some of the applications include lifting beams, vacuum lifters, transport skids, trommel wheels, lifting dogs, storage racks, pressure vessels, press dies, and many more …..

 

Click on the Syngineering and FEA link to find out more

Steel Storage Racking – AS4084 Certification

Written on September 15, 2013

We all have storage racks but when was the last time you had them checked?

We see racks of all shapes and sizes, we see the brand new racks complete with a certification tag.  These are not the ones that keep us awake at night.  The ones that really worry the team at Syngineering are the ones that were thrown together in the workshop as a temporary and then temporary becomes permanent and still no one has thought to get these certified.

Storage Racking      Photo 27-06-13 2 34 46 PM      Photo 27-06-13 2 55 21 PM

The team of engineers, draftsman and tradesman at Syngineering want to help and can check the certification of your storage racking and make sure they comply to AS4084.  Syngineering will then supply full detail drawings for each storage rack along with a certification tag and RPEQ .

 

Syngineering Designs Vacuum Pipe Lifter – 40tonne WLL

Written on September 15, 2013

Syngineering has worked with a Queensland manufacturer to develop a vacuum pipe lifter used to lift 10tonne pipes from the hull of a ship and move the pipes to a waiting truck.  The pipes range in diameter up to 450mm and up to 14m in length.

The team of engineers, draftsman and tradesman at Syngineering were heavily involved throughout the project from not initial concept stages through manufacturing and ultimately, preparing as built drawings to record the changes made during the final manufacturing of the vacuum lifters.

The Syngineering engineers made extensive use of Finite Element Analysis (FEA) throughout the design.  This allowed the engineers to optimise the weight of the vacuum lifter.

5110

 

Syngineering have designed the vacuum lifter to be entirely self contained with on board vacuum tanks and control systems.  The lifters also included fork tine slots to allow the lifter to be safely moved around the dock yard using a 16tonne forklift.

The Syngineering team also included certified lifting lugs to allow the vacuum lifter to moved around the dock yard.

Syngineering not only provided manufacturing drawings but 3D models, DXF files for laser cutting of components but also rendered images for marketing brochures and RPEQ certification for the project.

 

Syngineering develops fertiliser crusher

Written on September 15, 2013

Syngineering have worked closely with a local Queensland manufacturer to design and develop a crusher capable of breaking and then crushing a 5 tonne block of fertiliser into dust ready for use.

The team of experienced engineers, draftsman and tradesman worked closely with the customer and their tradesman to develop the a cost effective and robust design.

The Syngineering team not only developed manufacturing  drawings but 3D models, rendered models, exploded views and RPEQ certification for the project.

Lump Breaker - 4 View

Lump Breaker

 

 

 

 

 

 

 

 

 

 

 

Oxygen Lance Reverse Engineering

Written on September 15, 2013

Syngineering have recently been working on a project for a major Queensland power station.  Furnace lance

The original request was to reverse engineer a set of components and produce manufacturing drawings for the oxygen lance.

Sounds simple, except for the fact that many of the components had been burnt away in the furnace.

The team of experienced engineers, draftsman and tradesman at Syngineering worked closely to produce not only manufacturing drawings but exploded views for manuals, sectional views and rendered models to help.

 

 

Trestles – Get them checked and RPEQ certified

Written on September 15, 2013

Syngineering can check and certify all your trestlesEngineered trestle

Have you ever thought about the how many trestles you have in the workshop?

Have you ever wondered how often you use them?

Are they engineered and certified?

Syngineering can check and RPEQ certify all your trestles for as little as a few hundred dollars each.